Dry Box Humidity Control

Description

Dry box humidity control, or ultra low humidity dry cabinet, is compact high-efficiency desiccant dry box, that suit storage of electronic components, automotive parts, aerospace, SMT, and any application requiring low humidity controlled storage, 10%-20%RH Series humidity is adjustable, users can freely set any RH point within 10-20%RH, the dry box humidity control comes with two years warranty, with lifetime free technical support.

Specification

Mode# with F: ESD function, Dark Blue color.
Mode# without F: No ESD function, off white color

Feature

·Adopts Switzerland original imported humidity & temperature sensor.
-This ensures high precision in use, moreover, the dry box humidity control has memory function, no need to re-set after power interrupted.

·Made by 1.2mm thickness galvanized steel, with USA DuPont anti-static powder spraying.
-Firm structure, excellent load-bearing, surface treatment with 18 painting processes, the static resistance value meets 10⁶ -10⁸Ω, moreover, the corrosion resistance is super good.

·3.2mm high intensity tempered glass window for better observation.
- Flat press zinc alloy lock, with perfect air tightness and anti-theft function, the dry box humidity control air-tightness is excellent.

·With memory function, no need to re-set after power failure.
-The dry box humidity control can automatically remember the previous setting value after power off, no need re-set.

·Powerful dry unit with +15 years projected lifespan.
- The dry box humidity control adopts multi-porous molecular sieve as desiccant, it can be regenerated automatically, no consumables and no replacement needed.

·Universal castors equipped at bottom, ESD safe.
- Reinforced PU castors are installed at the bottom, front two with brakes.

What is Climatest Symor® dry box humidity control, dry cabinet for electronic components?

Climatest Symor® dry box humidity control, or ultra low humidity dry cabinet, is used to dry moisture sensitive components in a low humidity storage environment, it adopts the auto dehumidifying technology to maintain a humidity level from 20% to 10%RH, no nitrogen needed, no vacuum needed, users just connect the dry box humidity control to the power supply, then set the RH point on the LED controller, it will automatically work, the power consumption is low.

How do dry box humidity control effects the SMT production?

Dry box humidity control or ultra low humidity dry cabinet is commonly found in SMT production line, SMT utilizes high-temperature reflow process, moisture-related manufacturing defects and failures are likely to occur in this process, which can be traced to improper storage and handling of components during the assembly process.

During reflow process, trace moisture penetrate into the IC packages, the moisture pressure rises due to heating, the absorbed moisture expand quickly inside, this results in invisible damages, these non-effective welding, like wiring failure, popcorn and micro-cracking, even cracking to the surface, are not easy to be aware in the early stage, however, these invisible, potential problems enter into the market, then faculty products return, it leads to big economic loss and low efficiency.

Dry box humidity control, or ultra low humidity dry cabinet can maintain any RH level within 10-20%RH, that effectively eliminate the risks of failures result from improper storage during assembly process.

Application of dry box humidity control, dry cabinet for electronic components

Dry box humidity control is essential in electronic/semiconductor manufacturing industry, it is the OPTIMAL storage solution for:
※ PCB, PCBA, IC chips, LED, SMD, SMT, EMS, tape & reels, printed wiring boards(PWB), polymide film, feeders.
※ Capacitors, ceramic parts, connectors, switches, welding bar.
※ MSL components that have been partially assembled.
※ Moisture-absorbing materials, such as epoxy, resins, adhesives.
※ Fiber optics such as micro-lens for WDM, and CCD, solid state image sensors.

Why do you need dry box humidity control, dry cabinet for electronic components?

Generally speaking, an electronic dry cabinet is a storage machine that protects your sensitive electronic components from moisture related damages, it provides an effective humidity controlled storage solution for your moisture sensitive devices.
By storing your MSDs in Climatest Symor® electronic dry cabinets, the extended floor life is ensured, the production failures, like popcorning, intermetallic growth, oxidation, solderability, are completely an ending, and greatly improve your production efficiency.
By storing your valuable components in Climatest Symor® electronic dry cabinets, the moisture related defects, like fungus, oxidation, mildew, rust are disappeared, small investments are much better than huge losses.
Climatest Symor® dry box humidity control and low humidity storage cabinet, adopt Switzerland imported temp. & RH sensor, the error is +/-2%RH, with high precision and high stability.

Moreover, cleanrooms have very strict hygiene requirements, stainless steel is known to be robust and able to withstand the most rigorous cleaning processes, Climatest Symor® also supplies stainless steel (SS) dry cabinets and stainless steel (SS) nitrogen cabinets, both are customized according to customers’ specific requirements.

10%-20%RH Series dehumidifying speed:

Open door 30 seconds and then closed, the humidity will recover to <10%RH within 30 minutes,see below curve: (Ambient 25 degree C, humidity 60%RH)

WHAT ARE THE COMMON METHODS TO STORE ELECTRONIC COMPONENTS?

1.Moisture barrier bags
❊Method: The moisture sensitive components are packed in sealed moisture barrier bags, with desiccants and humidity indicator car (HIC) inside, users identify the ambient humidity in the sealed packages by checking the color change of the dots on the car.
❊Disadvantage: Moisture barrier bags + humidity indicator cars + desiccants + manual work = consumables, leakage risk, high cost.

2.Nitrogen cabinets ❊Method: The moisture sensitive components are stored in nitrogen purge cabinets or compressed air to meet low humidity storage.
❊Disadvantage: Nitrogen filling = continuous N2 consumption, high cost.
3.Dry storage cabinets
❊Method: The moisture sensitive components are placed in a dry storage cabinet, just plug in, the machine will automatically work, and reach very low humidity.
❊ Advantages: No consumables, no manual work, no nitrogen consumption, environmental, only a little bit of electricity needed.
From above comparison, dry storage cabinets bring you higher efficiency and lower cost, it is the most cost-effective option in the long run.

Advantages of dry box humidity control, dry cabinet for electronic components

We provide dry box humidity control solutions to below industries:

What is the difference between dry box humidity control and nitrogen cabinets?

1.Working principle
dry box humidity control use physical humidity absorbing, the core part is dry unit, the dry unit automatically adjusts the humidity absorbing and exhausting circulation processes, there are different RH ranges for your selection, such as 20-60%RH/10-20%RH/<10%RH/<5%RH/<3%RH, it depends on your specific demands.
dry box humidity control use N2 gas purge, the N2 gas filled in push the interior air outside, then the RH lower to the setting value, there is a N2 flow-meter, magnetic valve and N2 module equipped on the nitrogen cabinet for control purpose, the humidity is 1-60%RH adjustable, but it needs continuous N2 supply, the cost is high.

2.Dehumidifying speed
The nitrogen cabinets dehumidifying speed are faster than the dry box humidity control , when the N2 rush into the cabinet, the interior RH can reach 1%RH within several minutes, however, the electronic dry cabinet have to experience RH absorbing and exhausting processes, it is slower, normally within 10-30 minutes, depending on specific RH range.

3.Application
If the products are just humidity sensitive, dry box humidity control are the best choice, if the products are both humidity sensitive and oxygen sensitive, like copper, crystal, silver, then N2 cabinet is better.

For more details about dry box humidity control, pls visit our website www.climatestsymor.com or directly send emails to sales@climatestsymor.com, we will get you back at quickest time, welcome for possible collaboration.